Parth Engineers & Consultant

OPERATION:

The Automatic Inject able Powder Filling with Rubber Stoppering Machine Model PIPF-120, is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continuous mode with synchronized speed of machine. Machines also come in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customised requirements.

TECHNICAL SPECIFICATION:

Model		PIPF-120
Output/Hour*		Up to 120 Fills / Min for Single Dose. Upto 60 Fills / Min for Double Dose. Upto 40 Fills / Min for Triple Dose. Upto 30 Fills / Min for Four Dose.
Fill Size***		50 mg to 1.5 grms. Single Dose ( with Change Parts) 1.5 grms to 6 grms. Double, Triple and Four Dose.
		Fill range depending upon vial opening and bulk density of powder. Under controlled level of Humidity  (i.e. 25%)
Accuracy		±1% depending upon consistency and uniformity of bulk density of injectable powder
Electrical Specifications**	Main Machine and Conveyor	1 HP / 415Volts / 50 Hz.
	Scrambler &  Unscrambler	0.5 hp x 2 , 415 volts , 50 HZ
	Magnetic coil	300 watt. 2 amp.
	Vacuum Pump	3 HP / 415Volts / 50 Hz.
Pneumatic Air		Filtered, oil free, sterile low pressure Air at 2 kg/cm2(2/3 bar)
Vacuum Line		20 HG
Height of conveyor.		800 to 850 mm adjustable.
Machine Dimensions**		3000mm (L) x 1050 mm (W) x 1900 mm (H)
Case Dimensions		3200mm (L) x 1250 mm (W) x 2100 mm (H)
Net Weight		850 kgs
Gross Weight		1200 kgs

INPUT SPECIFICATIONS:

Vial Diameter	Ø 25 mm to Ø 45 mm*** ( vial) Up to 75 mm height.
Stopper	13 mm to 20 mm ***

NOTE :

* Depends on Vial size.

** We can supply as per customer requirements.

*** With help of change parts.

SALIENT FEATURES:

• No Vial – No Fill System
• All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization
• Machine constructions in SS304 material
• Separate Variable Speed Drive for Powder Hopper
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
• Hopper can be completely dismental for easy cleaning 
• Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
• Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
• Tool Less change over for Powder Hopper and Well Agitator
• Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
• Built in Rubber Stoppering System 
• Multiple dosing system with the help of change parts
• Built in Turn Tables with Separate Drive for speed control of in feed and out feed of vials
• Various safety features including Clutch system for Vial Breackage
• Machine Bottom with all over minimum clearance of 6” Height
• Moving conveyor above the top plate maintaining proper gap for meeting current 
  application needs.
• Automatic Infeed and Exit of Vials
• Powder Hopper for charging with better position and design without crossing the line.
• No Stopper – Machine Stop System
• Low Air – Machine Stop System
• Low Vacuum – Machine Stop System
• Heavy Duty Mounting system for Powder Wheel for Trouble Free long term opreation

UTILITY REQUIREMENT:

Electrical supply	3 Phase + Neutral + Earthing
Electrical load	5 HP. 3.75 KW
Air Pressure: Minimum	2/3 bar pressure 2 kg/cm2