Parth Engineers & Consultant

DESCRIPTION:

Automatic Dry Syrup Powder Filling with Screw/ROPP Cap Sealing Machine (Monobloc) is compact machine used for filling and sealing of the Dry Syrup in the bottles and is most ideal for wide application in PHARMA INDUSTRIES. It is built on strong and robust powder coated M.S. Angle frame Pipe Structure encompassed with S.S. coverings with matt-finish.

OPERATION:

The dried, sterilized and siliconised containers are fed through the Infeed Turn Table on to Infeed Delrin slat conveyor belt at required speed to the feed work for correct spacing between two bottles and get enter into the infeed starwheel. The infeed starwheel transfer the container below the funnel. The funnel plate with 16 nos. funnel mounted on it and the powder wheel is mounted on the centre pipe, which allows flexibility to adjust position of wheel as required and occupies less space on the machine. The machine has a lifter assembly on the base bottom of the plate. When the container comes below the funnel, the bottom platform lifts the bottle whereby the bottle gets inserted tight fit inside the funnel. The powder stored into the powder hopper is agitated by pair of mechanical agitators for maintain consistency and uniform bulk density, powder wheel rotates at the pre-set speed below the powder hopper with no clearance. Powder wheel consist of piston in each port and behind the powder wheel vacuum plate is provided and there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked into the port of powder wheel during vacuum according to the piston length. The different fill volume can be achieved. The excess powder is doctored off by a doctor blade and now doctor blades can be adjusted from outside without removing power hopper. When powder wheel indexes further and remain in the pot due to the vacuum till it reaches just in vertical position, the time dose of compressed air, sterilized low pressure air or nitrogen gas sequentially flushes out powder from the port of powder wheel into the funnel. Funnel equipped with square rod to break solid slug of powder and power will start to fill inside the bottle which is moving alongwith funnel. The bottle is getting filled in around 5 to 6 seconds. The bottles further move with funnel and reaches to exit starwheel which is infeed starwheel for eight head ROPP cap sealing machine. While rotating with the starwheel, bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering into delivery chute and bottle entering below the sealing head consist of total four rollers. Two rollers properly skirts, spins and seals the cap and simultaneously another two rollers performs perfect thread according to the bottle beck diameter. After sealing operation, sealing head moves upward with help of cam and bottle enters into exit starwheel and move further on conveyor for next operation.

TECHNICAL SPECIFICATION:

Model		PRMF-120
Output/Hour*		4000 -6000 containers
Number of head		16 x 8
Fill Size***		3 Gms to 50 Gms (with the help of Change parts)
Accuracy		± 2 %
Electrical Specifications**	Main Machine and Conveyor	3 HP / 415Volts / 50 Hz.
	Vacuum Pump	3 HP / 415Volts / 50 Hz
Pneumatic Air		Filtered, oil free, sterile low pressure Air at 4 kg/cm2(4/6 bar)
Vacuum Line		20 HG
Machine Dimensions**		2500mm (L) x 1250 mm (W) x 2150 mm (H)
Case Dimensions		2700mm (L) x 1450 mm (W) x 2350 mm (H)
Net Weight		2250 Kgs.
Gross Weight		2600 Kgs.

INPUT SPECIFICATIONS:

ROPP or Screw Cap Specification	Diameter**	19 mm to 38 mm***
	Height**	15 to 18.3 mm
Container Size**	Round Shape	Ø 22 mm to Ø 80 mm*** Respectively height 58 mm to 200 mm*** (Height option for other bottle height available)
	Flat / Square	15mm to 100 mm (Length)***  Respectively 10mm to 50 mm (Width)*** Respectively height 58 mm X 240 mm*** (Height option for other bottle height available)